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Semi Automation PCC Design

Semi Automation Design Pneumatic Control Cabinet

In addition to the manual design, with a semi automation controlled design; a solenoid valve added to the system is remotely controlled and 4 - 10 air lines are opened at the same time, and all quick closing valves in the system are closed.

KURTEK Pneumatic Control Cabinet is used for Quick Closing Valve’s pneumatic remote control. Quick Closing Valves is provided with a pneumatic cylinder. The Pneumatic Control Cabinet system operates the cylinder. The installation can be tailored to the user’s needs, although the following rules must be taken into account: The Pneumatic Control Cabinet (pressure vessel and control panel) must be installed outside the engine room. The installation must be provided with a manually operated emergency pump.

 

 

 

APPLICATIONS

* With one Pneumatic Control Cabinet up to 24 Quick Closing Valves can be operated.
(Total distance between the Quick Closing Valves and Pneumatic Control Cabinet is important.)
* The Pneumatic Control Cabinet can have 4 - 10 outlets.
* Control Pressure : 8 bar
* At one charging of the Pressure Vessel, all valves can be closed two times.
* Pneumatic Control Cabinet can be easily mounted with vibration insulators.
* The Pneumatic Control Cabinet & Pressure Vessel has certification from BV / DNV-GL Classification Society and can be certified from the required other IACS Societies

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* The connection between the pneumatic cylinder of quick closing valve and the impulse unit must be made of seamless drawn steel tubing with a minimum inner diameter of 4mm.
*The number of connections and bulkhead fittings must be restricted to a minimum.
*There should not be any sharp bends in the transmission lines. The assembly must be installed in such a way that mechanical damage is not possible.
*Each actuator switch must have a label to indicate which quick closing valve it will close.

 
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NO PART NAME MATERIAL STANDART
1 Control Button PE  Manufacturer Std.
2 Low Pressure Indicator (Primer & Seconder Line) PE  Manufacturer Std.
3 Cabinet Activation Indicator PE  Manufacturer Std.
4 1/2" PN64 Safety Valve (32 Bar) MS-58  EN ISO 4126-1
5 Pressure Vessel (15lt, 20lt, 30lt, 40lt.) P265GH  EN 10028-2
6 5/16" (8-42 Bar) Pressure Switch (Set. 28 bar ) PE  EN 60947-4/-5
7 1/4" Manometer (0-60 bar) AISI 304  EN 837-1
8 1/2" PN63 Ball Valve (Press. Vessel Outlet) AISI 304  DIN 3202/4-M3
9 1/2" PN50 Pressure Reducing Valve (30-7 bar) CC499K  PED 97/23/EC
10 1/2" PN64 Safety Valve (7.7 bar) MS-58  EN ISO 4126-1
11 Selenoid Valve PN16 (24 V DC) ALUMINUM  Conn.STD.DIN 2999
12 1/4" 1-6 Bar Pressure Switch (Set. 6 bar ) PE  EN 60947-4/-5
13 1/2" PN63 Ball Valve (By-Pass Line) AISI 304  DIN 3202/4-M3
14 Collector ALUMINUM  EN 12164/5
15 1/4" PN10 Ball Valve (Drain Valve) MS-58  Conn.STD DIN 2999
16 1/2" PN63 Check Valve AISI 304  Conn.STD DIN 2999
17 1/2" PN63 Y Type Strainer AISI 304  Conn.STD DIN 2999
18 1/2" PN63 Ball Valve (Air Supply) AISI 304  DIN 3202/4-M3
19 1/4" PN63 Ball Valve (Tank Drain Valve) AISI 304  DIN 3202/4-M3
20 Hammer for Breakable Window Plastic With Steel  Manufacturer Std.
21 Tube-1 (Pressure Vessel Drain Tube) 12x1,5mm St 37-4  DIN 2391C
22 Tube-2 (Air Supply Pipe) 12x1,5mm St 37-4  DIN 2391C
23 Tube-3 (To Q/C Valves Pipe) 8x1,5mm St 37-4  DIN 2391C
24 1/4" PN16 Pilot Valve ALUMINUM  Conn.STD DIN 2999
25 Breakable Window 4mm Tempered Flat Glass  EN 14179
26 Cabinet St 37-2  EN 10130-2006
 

CABINET DIMENSIONS

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Click to download page (Semi Automation PCC Design.pdf)

Semi Automation PCC Design - Kurtek Vana

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